Intelligent Pre-Filled Syringe Production Line
Product Introduction
SGFA10 type pre-filled syringe production line is an ideal solution for automatic nested pre-filled syringe and features medium and high production capacity. The production line is mainly composed of automatic unpacking machine, automatic box opening machine and automatic filling and sealing machine. Usingthe pre-filled syringe production line of Shinva to fill and seal liquid medicine at one time can reduce the additional filling amount of liquid medicine, and reduce the residual amount of liquid medicine, which can improve the use rate of liquid medicine. The use of wash-free and sterilization-free nested syringe eliminates the need for bottle cleaning and sterilization, so it is not necessary to configure cleaning machines, tunnel ovens and other equipment, which can not only reduce the cost of equipment, but also reduce the risk of pollution. The filling station is close to the stoppering station,which can realize stoppering immediately after filling. The exposure time of the liquid medicine is short, and the pollution risk is less. It can also be equipped with vacuum stoppering and vacuum nitrogen filling functions, which can meet the high requirements for drugs on residual oxygen content and achieve the target of residual oxygen content less than 1%.
Product Advantages
○In the process of unpacking, the nest box is pushed out of the outer bag and syringes directly enters the filling and sealing area of grade B+A, and the nest box does not cross the area.
○The outer bag collection box has sound and light reminding function.
○The film tearing manipulator is designed and manufactured independently, and the after-sales service is convenient and fast.
○Integrated robot motion control system, stable and fast response, reliable performance.
○Nest plate inching platform adopts double servo design, with accurate and rapid response and high positioning accuracy.
○Gantry type filling and stoppering structure, long service life, maintenance free.
○The stopper hopper is designed with vacuum suction,
No Pump Filling System
Filling accuracy can reach up to 0.2%
The filling accuracy can reach up to 0.2%, which is 10 times the national standard, and similar products can achieve a maximum of 1%.
94% reduction in wear particles
After continuous operation for 10 hours, the particle count at 5um is 68/cm³ The testing data for similar products using the same method is 1180/cm³.
90% reduction in shear failure
During a filling cycle, the non pump filling system only compresses protein molecules once, while the peristaltic pump compresses more than 10 times.
73% reduction in operation time
The disassembly and assembly time for the ceramic pump with 10 needles is about 30 minutes, and after using the intelligent filling system, the disassembly and assembly time is 8 minutes.
