Chinese Herbal Medicine Extraction Equipment System

Overview

Working principle:

Vacuum continuous belt liquid drier allows continuous feeding and discharging of liquid materials for drying under vacuum and low temperature environment, The liquid material is conveyed into the dryer by the feed pump and evenly distributed on the low-speed belt: the low-point component will be evaporated in the high vacuum and discharged by the vacuum system. The heat medium in that heating plate can be steam or superheated water. The heating plate is controlled separately in temperature by layer and adjustable in temperature. The unloading end is provided with a vacuum crushing device for outputting finished product of a required particle size.


Scope of application:

Liquid paste materials such as plant extracts, bioengineering material, food, health products and chemical raw materials;

Especially suitable for high value-added, heat-sensitive and high viscosity materials; not suitable for spray drying materials;

Typical materials: Chinese medicinal extract, herbal extract concentrate, herbal fermentation concentrate, malt extract,oligosaccharide, plant protein, condiment, etc.


Equipment composition:

Main drying machine, feeding system, vacuum system, heating system, cooling system, discharging system,CIP(SIP optional) and control system.


Product advantages:

‌•‌ High vacuum low temperature oxygen-free drying eliminates the risk of degeneration for heat sensitive material;

‌•‌ Continuous feeding and discharging, dynamic drying, and adjustable drying time (30 min-150 min);

‌•‌ Drying temperature adjustable(30°C-180°C) to accommodate various process materials;

‌•‌ Low operation cost, noise and pollution;

‌•‌ The spray nozzle inside the drier is arranged by 3D simulation technology, which will spray key parts like the top and bottom surface of the belt, rolling shaft, roller and front and back head to realize thorough spraying without dead legs.

‌•‌ Low labor cost, max.two operators required;

‌•‌ The heating plate is laser welded. The heat effect area of the base metal is small. The plate is in shape and keep tightly attached with the belt, it has high heat transfer efficiency and does not need maintenance for lifetime.

‌•‌ Magnetic fluid rotary seal has good sealing effect and long service life of sealing parts;

‌•‌ Swing distribution of material using servo motor drive under program control to make it more even and controllable;

‌•‌ It adopts half-axis parallel sliding anti-deviation technology, which can realize parallel sliding anti-deviation with slight deformation of the belt. The sensing distance and performing distance of anti-deviation is short.The anti-deviation action is reliable.

‌•‌ Quantitative feeding, automatic discharging, pipelined feeding and discharge, low material loss and high yield(theoretical yield is more than 99%);

‌•‌ Self-developed heat exchange system and professional mold temperature machine can accurately control the drying temperature between 30'c and 180°C;

‌•‌ Sealed vacuum and low-temperature dry environment, clean and free of bacteria, effectively protecting heat-sensitive materials;

‌•‌ Minimized utility consumption: 30-40% of a vacuum drying oven and spray drying and 15% of freeze drying;

‌•‌ User-friendly man-machine interface, automatic and continuous production, easy operation and saving labor cost.

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